Thursday, 21 April 2016

Chromium Carbide Overlay - Built to Last in the World of Metals

Chromium carbide is a compound that is composed of various combinations of chromium and carbon. Its outstanding strength, its ability to retain that strength under even high - temperature exposure, and its ability to resist corrosion render it an ideal additive material in the steel industry. When steel plating (or any other metal alloy) is overlaid with it, it becomes extremely hard and durable.
These advantages add up to chromium carbide enjoying a wide range of applications and uses, including the surface treatment of steel components. Steel plates that are overlaid with it "are meant to be welded onto existing plate structures or machinery in order to improve performance," Wikipedia explains.
Materials World, the member magazine of the Institute of Materials, Minerals and Mining provides a long list of applications. Among them are the following:
    Wear Resistant Coatings - The hardness of chromium carbide helps it to protect parts that are coated with it. Two of the advantages of these coatings are that they are inexpensive and easily applied via welding or thermal spraying. Cutting tools are just one of the items that are formed with chromium carbide overlay.
    Welding Electrodes - More and more often chromium carbide welding electrodes are taking the place of outdated carbon - containing electrodes. That is because they produce better and more consistent results. They also provide a wear - resistant layer to the electrode, up to 250% superior to the earlier carbon - containing electrode, and result in less variation between welds. The application in which the electrodes are most often seen is the "hardfacing of conveyor screws, fuel mixer blades, pump impellers." They are also found in more general applications where "erosive abrasion resistance is required."
    Thermal Spray Applications. - Thermal spraying is the process whereby chromium carbide is applied as a coating to some other metal like steel. As with other applications, the high corrosion resistance that results from this bonding is the greatest advantage. In the steel industry, this coating virtually eliminates rusting. Depending on what substance it is mixed with before it is bonded to the steel, it can also act as a barrier against high temperatures of up to 700 to 800 degrees Celsius. For this reason, steel that is thermal sprayed with it is often used in the aerospace industry. Other typical uses are "as coatings for rod mandrels, hot forming dies, hydraulic valves, machine parts, and wear protection of aluminum parts."
    Chrome Plating Alternative - More wear resistant than hard chrome plating, steel that is overlaid with chromium carbide results in a similar surface finish at a much lower price point. In addition, disposal of chrome plated with the overlay is much more environmentally friendly.
    Cutting Tools - Toughness and durability are obvious must - haves when it comes to cutting tools. Chromium carbide improves both of these qualities. Its main advantage as an additive is that it prevents grain growth during sintering (a form of grain refinement), thereby rendering the cutting tool ultra hard.
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